[1]陳浩明,畢宗岳,等.中碳鋼HFW焊管成型焊接質量分析與改進[J].焊管,2019,42(9):56-63.[doi:10.19291/j.cnki.1001-3938.2019.9.011]
 CHEN Haoming,BI Zongyue,LU Yunfei,et al.Quality Analysis and Improvement of Medium Carbon Steel HFW Welded Pipe Forming and Welding[J].,2019,42(9):56-63.[doi:10.19291/j.cnki.1001-3938.2019.9.011]
點擊復制

中碳鋼HFW焊管成型焊接質量分析與改進()
分享到:

《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
42
期數:
2019年第9期
頁碼:
56-63
欄目:
工藝與設備
出版日期:
2019-09-28

文章信息/Info

Title:
Quality Analysis and Improvement of Medium Carbon Steel
HFW Welded Pipe Forming and Welding
文章編號:
10.19291/j.cnki.1001-3938.2019.9.011
作者:
陳浩明1畢宗岳2 3魯云飛1
1. 寶雞石油鋼管有限責任公司 西安石油專用管公司, 西安710200;
2. 國家石油天然氣管材工程技術研究中心, 陜西 寶雞721008;
3. 寶雞石油鋼管有限責任公司 鋼管研究院, 陜西 寶雞721008
Author(s):
CHEN Haoming1 BI Zongyue2 3 LU Yunfei1
1. Baoji Petroleum Steel Pipe Co., Ltd. Xi’an OCTG Company, Xi’an 710200, China;
2. Chinese National Engineering Research Center for Petroleum and Natural Gas Tubular Goods, Baoji 721008, Shaanxi, China;
3. Steel Pipe Research Institute, Baoji Petroleum Steel Pipe Co., Ltd., Baoji 721008, Shaanxi, China
關鍵詞:
焊管HFW中碳鋼強度成型焊縫夾雜毛刺清除
Keywords:
welded pipe HFW medium carbon steel strength forming weld inclusion burr removal
分類號:
TG441.7
DOI:
10.19291/j.cnki.1001-3938.2019.9.011
文獻標志碼:
B
摘要:
以中碳鋼HFW高頻焊套管試制與生產為例,針對高頻焊接制管過程中易出現的成型焊接不穩定、焊縫氧化物夾雜、焊道毛刺殘留等質量問題進行分析,從原料軋制、帶鋼拆卷、成型方式、原料銑邊后工作寬度調整、焊接擠壓輥調整、焊道毛刺清除刀具等多方面進行改進。研究結果表明,通過以上調整改進,解決了中碳鋼HFW成型焊接中產生的焊縫夾雜問題,焊道毛刺清理滿足相關標準要求。為了進一步提高成型焊接的穩定性,需在保證成品鋼管力學性能的基礎上,降低焊接用微合金化TMCP帶鋼的強度并控制板型。
Abstract:
Taking the trial production and production of HFW high frequency welded casing of medium carbon steel as an example, the problems such as unstable forming welding, oxide inclusion in weld seam and burr residue in weld bead, which are easy to occur in the process of high frequency welded pipe production, are analyzed, and the raw material rolling, strip uncoiling, width adjustment after milling of raw materials, welding extrusion roll adjustment and bead burr removal tool are all improved. The results show that the inclusion problem in medium carbon steel HFW forming welding is solved by the adjustment and improvement above, and the burr cleaning of weld bead meets the requirements of relevant standards. In order to further improve the stability of forming welding, it is necessary to reduce the strength of micro-alloyed TMCP strip for welding and control the shape of the strip on the basis of ensuring the mechanical properties of the steel pipe.

參考文獻/References:

[1] 王軍, 韋奉, 王濤, 等. 高抗擠套管開發現狀分析[J]. 焊管, 2013, 36(1): 24-28.
[2] 肖國章, 高霞, 李六五. 帶鋼質量對HFW焊管質量的影響[J]. 焊管, 2010, 33(4): 55-57.
[3] 蘆琳. 掃描電鏡在HFW焊接缺陷分析中的應用[J]. 焊管, 2018, 41(8): 54-59.
[4] 張志剛,劉樂. 鋼板中夾雜物對高頻電阻焊管質量影響淺析[J]. 無損檢測, 2006(6): 330-331.
[5] 張春林, 陳燕軍, 楊宴賓. 鋼帶的帶狀組織對HFW焊管焊接質量的影響[J]. 焊管, 2013, 36(2): 67-70.
[6] 朱偉華, 王玲玲. 低碳合金鋼中帶狀組織的形成機理和消減方法[J]. 萊鋼科技, 2007(1): 13-14.
[7] 介升旗. ERW焊管壓扁試驗性能的評價與提高[J]. 焊管, 2005, 28(5): 77-80.
[8] 介升旗. 高頻焊管常見焊接缺陷分析[J]. 焊管, 2003, 26(4): 47-51.
[9] 王軍, 畢宗岳, 張峰, 等. SEW高抗擠套管開發[J]. 焊管, 2014, 37(2): 18-24.
[10] 高霞, 肖國章, 關尚虎, 等. 我國高抗擠套管研究和生產現狀[J]. 焊管, 2015, 38(8): 60-65.
[11] 畢洪運,陸明和. ERW直縫焊管焊縫形態與金相檢驗評價[J]. 寶鋼技術, 2006(3): 23-26.
[12] 馮寶仲, 胡海波, 王芳, 等. HFW焊管內毛刺常見積瘤產生原因分析[J]. 鋼管, 2012, 41(4): 54-57.
[13] 韓子元, 杜廣來, 祁云祥, 等. 高頻直縫焊管內毛刺清除裝置設計改進[J]. 焊管, 2011, 34(7): 55-58.
[14] 雷建德. 提高高頻直縫焊管內毛刺清除質量的措施[J]. 鋼管, 2005,34(4): 17-20.
[15] 陳霞, 周家林, 常慶明, 等. 高頻焊接鋼管工藝參數的研究[J]. 熱加工工藝, 2009, 38(1): 11-13.

相似文獻/References:

[1]馬海君.強力焊管的孔型設計[J].焊管,2007,30(4):56.[doi:1001-3938(2007)04-0056-02]
 MA Hai-jun.Pass Design of High-strength Welded Pipe[J].,2007,30(9):56.[doi:1001-3938(2007)04-0056-02]
[2]劉慶才,李 東,黎劍鋒.影響輸氣管線鋼管抗H2S性能主要因素的探討[J].焊管,2007,30(5):54.[doi:1001-3938(2007)05-0054-05]
 LIU Qing-cai,LI Dong,LI Jian-feng.Key Factors Affecting Sour Service Ability of Welded Pipe and Its Domestic Production[J].,2007,30(9):54.[doi:1001-3938(2007)05-0054-05]
[3]彭在美.我國焊接鋼管的發展進入重要的戰略轉折期[J].焊管,2008,31(6):5.[doi:1001-3938(2008)06-0005-10]
 PENG Zai-mei.The Development of China Welded Pipe Steps into the Important Strategic Transition Period[J].,2008,31(9):5.[doi:1001-3938(2008)06-0005-10]
[4]李霄,熊慶人,石凱,等.焊管殘余應力研究進展及展望[J].焊管,2009,32(7):12.[doi:1001-3938(2009)07-0012-06]
 LI Xiao,XIONG Qing-ren,SHI Kai,et al.Research Progress and Prospect of Residual Stress in Welded Pipe[J].,2009,32(9):12.[doi:1001-3938(2009)07-0012-06]
[5]馬 露 濤.φ720mm焊管平頭機夾管裝置設計[J].焊管,2009,32(9):47.[doi:1001-3938(2009)09-0047-03]
 MA Lu-tao.Design for φ720mm Welded Pipe Beveling Machine Clamp Pipe Device[J].,2009,32(9):47.[doi:1001-3938(2009)09-0047-03]
[6]耿開博.鋁管、不銹鋼管的高頻感應焊接[J].焊管,2009,32(11):29.[doi:1001-3938(2009)11-0029-03]
 GENG Kai-bo.High-frequency Induction Welding of Aluminum and Stainless Steel Pipes[J].,2009,32(9):29.[doi:1001-3938(2009)11-0029-03]
[7]史宏德,王寧,賴興濤,等.寶鋼HFW 610焊管機組的技術特點[J].焊管,2009,32(12):43.[doi:1001-3938(2009)12-0043-07]
 SHI Hong-de,WANG Ning,LAI Xing-tao,et al.Technology Characteristics of HFW 610 Pipe Mill in Baoshan Iron & Steel Co.,Ltd.[J].,2009,32(9):43.[doi:1001-3938(2009)12-0043-07]
[8]史宏德,王寧,賴興濤,等.寶鋼610HFW焊管機組的現狀與發展[J].焊管,2010,33(2):24.[doi:1001-3938(2010)02-0024-05]
 SHI Hong-de,WANG Ning,LAI Xing-tao,et al.The Current Status and Development of 610HFW Mill in Baoshan Iron & Steel Co.,Ltd.[J].,2010,33(9):24.[doi:1001-3938(2010)02-0024-05]
[9]陳志翔,Jean Paul Boillot,Jeff Noruk.數字激光視覺技術在焊管生產中的應用[J].焊管,2010,33(2):29.[doi:1001-3938(2010)02-0029-04]
 CHEN Zhi-xiang,Jean Paul Boillot,Jeff Noruk.Application of Digital Laser Vision Technology in Welded Pipe Production[J].,2010,33(9):29.[doi:1001-3938(2010)02-0029-04]
[10]孫吉.HFW焊管生產中卷板對接焊縫跟蹤系統的開發[J].焊管,2010,33(2):53.[doi:1001-3938(2010)02-0053-04]
 SUN Ji.Development to Weld Tracking System of HFW Strip Butt-welding[J].,2010,33(9):53.[doi:1001-3938(2010)02-0053-04]
[11]肖國章,高 霞,馬 星,等.馬氏體不銹鋼HFW管線管的開發[J].焊管,2014,37(2):68.[doi:1001-3938(2014)02-0068-05]
 Edited and Translated by XIAO Guozhang,GAO Xia,MA Xing,et al.Development of Weldable Martensitic Stainless Steel Line Pipe by HFW Process[J].,2014,37(9):68.[doi:1001-3938(2014)02-0068-05]
[12]左蘭蘭,孫 鵬,李建剛.提高HFW鋼管合格率的有效措施[J].焊管,2014,37(6):58.[doi:1001-3938(2014)06-0058-06]
 ZUO Lanlan,SUN Peng,LI Jiangang.Effective Measures for Improving the Qualified Rate of HFW Pipe[J].,2014,37(9):58.[doi:1001-3938(2014)06-0058-06]
[13]聶向暉,王高峰,趙金蘭,等.HFW焊管在NS4及鷹潭土壤模擬溶液中的腐蝕及機理分析[J].焊管,2014,37(7):18.[doi:1001-3938(2014)07-0018-05]
 NIE Xianghui,WANG Gaofeng,ZHAO Jinlan,et al.Corrosion Process and Mechanism Analysis of the HFW Pipe in NS4 and Yingtan Soil Simulated Solution[J].,2014,37(9):18.[doi:1001-3938(2014)07-0018-05]
[14]趙金蘭,雷俊杰,王高峰,等.X60鋼級HFW焊管焊縫沖擊韌性異常原因分析[J].焊管,2014,37(10):55.[doi:1001-3938(2014)10-0055-04]
 ZHAO Jinlan,LEI Junjie,WANG Gaofeng,et al.Cause Analysis on Abnormal Impact Toughness of X60 Steel HFW Pipe Weld[J].,2014,37(9):55.[doi:1001-3938(2014)10-0055-04]
[15]史宏德.HFW焊管露天堆場腐蝕行為研究[J].焊管,2014,37(11):60.[doi:1001-3938(2014)11-0060-04]
 SHI Hongde.Research on Corrosion Behaviour of HFW Pipe at Open Storage Ground[J].,2014,37(9):60.[doi:1001-3938(2014)11-0060-04]
[16]鄒 航,徐進橋,張 峰,等.中碳J55鋼HFW焊接油井管鉤狀裂紋缺陷分析[J].焊管,2015,38(9):17.[doi:1001-3938(2015)09-0017-05]
 ZOU Hang,XU Jinqiao,ZHANG Feng,et al.Analysis of Hook Crack Defects on HFW Welding Tubing and Casing of Medium-carbon J55 Steel[J].,2015,38(9):17.[doi:1001-3938(2015)09-0017-05]
[17]黃曉輝,等.HFW焊管高溫力學性能和熱物理性能分析[J].焊管,2016,39(1):1.[doi:10.19291/j.cnki.1001-3938.2016.01.001]
 HUANG Xiaohui,BI Zongyue,HUANG Xiaojiang,et al.Analysis of High-temperature Mechanical Properties and Thermo-physical Property of HFW Pipe[J].,2016,39(9):1.[doi:10.19291/j.cnki.1001-3938.2016.01.001]
[18]李 超,等.集輸管線用抗H2S腐蝕低錳X65MS焊管的開發[J].焊管,2017,40(2):13.[doi:10.19291/j.cnki.1001-3938.2017.02.003]
 LI Chao,HUANG Xiaohui,et al.Development of Low Mn X65MS Grade H2S Corrosion Resistance? Welded Pipe Used for Gathering Pipeline[J].,2017,40(9):13.[doi:10.19291/j.cnki.1001-3938.2017.02.003]
[19]胡松林.HFW焊管焊縫熔合線寬度的控制[J].焊管,2017,40(6):61.[doi:10.19291/j.cnki.1001-3938.2017.06.011]
 HU Songlin.Weld Fusion Line Width Control of HFW Pipe[J].,2017,40(9):61.[doi:10.19291/j.cnki.1001-3938.2017.06.011]
[20]田 鵬,等.API X52 HFW焊管質量的總體評價*[J].焊管,2018,41(2):20.[doi:10.19291/j.cnki.1001-3938.2018.02.005]
 TIAN Peng,XU Kai,LU Guangping,et al.Comprehensive Evaluation of API X52 HFW Pipes[J].,2018,41(9):20.[doi:10.19291/j.cnki.1001-3938.2018.02.005]

備注/Memo

備注/Memo:
收稿日期:2019-01-01
修改稿收稿日期:2019-08-05
作者簡介:陳浩明(1985—),男,2008年畢業于西安交通大學,本科,工程師,主要從事油井管生產工藝管理工作。
更新日期/Last Update: 2019-10-24
2019手机彩票软件排名